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Basic requirements for cable granulator machine

Views: 5     Author: Site Editor     Publish Time: 2017-06-05      Origin: Site


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Copper wire granulator machine is mainly composed of feeding, crushing, pelletizing, dust collecting, conveyor and separating system. Cable granulator machine is widely used in wire recycling and copper/aluminum melting industries. The finished copper/aluminum and plastic can be used directly for melting. Because the size of finished product are just like rice, so we also call it copper rice machine here. This article mainly introduces basic requirements for cable granulator machine.

The following knowledge points are listed below:

Water and electricity requirements of copper wire granulator machine

Production mode of large continuous stack combination of cable granulator machine

There are many production process categories and large material flow in cable granulator machine

There are many special auxiliary equipment for cable granulator machine


1. Water and electricity requirements of copper wire granulator machine

(1) Power requirements for copper wire granulator machine: frequency 50Hz voltage 380V / 220V three-phase, can be customized.

(2) Water requirements for cooling crusher body of copper wire granulator machine:

1) circulating water: water supply pressure: ~ 0. 45MPa

2) water supply temperature: < 38 ℃

3) industrial soft water (deionized water) water supply temperature ≤ 38 ℃

4) internal circulating water: the equipment process needs circulating water for barrel cooling and cooling, and the water medium must be soft water (distilled water), not tap water to prevent scale; 5) External circulating water: cooling water for internal circulating water return and water tank circulating cooling; 6) external circulating water source: 25-30m pool can be built outside the production workshop wall according to the situation, and the external circulating water can be formed by pumping;

(3) Electric instrument control cabinet temperature environment ≤ 38 ℃, no conductive dust

(4) The copper wire granulator machine unit can be placed on the flat bearing ground without special foundation.


2. Production mode of large continuous stack combination of cable granulator machine

The influence of large continuous superposition and combination production mode on the production of wire copper cable granulator is global and controllable, which involves and influences:

(1) Production process and layout of cable granulator machine

All kinds of wire copper cable granulators in the production workshop must be reasonably discharged according to the process flow required by the product, so that the semi-finished products in each stage can flow in sequence. In order to balance the production capacity of the production line, it is necessary to consider the different production efficiency in the configuration of cable granulator machine.  Some cable granulator machines may have to be configured with two or more sets to balance the production capacity of the production line. Therefore, the reasonable selection and combination of cable granulator machine and the layout of production site must be balanced and comprehensively considered according to the product and production volume.

(2) Production organization management

The production organization and management must be scientific, reasonable, accurate, strict and meticulous. The operator of the wire copper cable granulator must be meticulous in performing according to the process requirements. Any problem in any link will affect the smoothness of the process flow and the quality and delivery of products. Especially for multi-core cables, if the length of a certain pair or basic unit is short, or if there is quality problem, the whole cable will not be long enough, resulting in scrap. On the contrary, if the length of a unit is too long, it must be sawed to cause waste.

(3) Production quality management of cable granulator machine

The production mode of continuous superposition and combination of large length causes a problem in any link and instantaneously in the production process, which will affect the quality of the whole cable. The more quality defects occur in the inner layer, and the production is not stopped in time, the greater the loss will be.  Because the production of wire copper cable granulator is different from the assembled products, it can be disassembled, reassembled and replaced with another one; the quality problems of any part or process of cable granulator machine are almost irreparable and irreparable for this cable.  The post-processing is very negative, either sawed short or degraded, or scrapped the whole cable.  It can't be disassembled and reassembled.  The quality management of cable granulator machine must run through the whole production process.  The quality management and inspection department shall conduct patrol inspection, self inspection by the operator and mutual inspection between the upper and lower processes in the whole production process of the wire copper cable granulator, which is an important guarantee and means to ensure the product quality and improve the economic benefits of the enterprise.


3. There are many production process categories and large material flow in cable granulator machine

(1) cable granulator machine manufacturing involves a wide range of process categories, from smelting and pressure processing of non-ferrous metals, to chemical technology such as plastics, rubber, paint, etc. ; textile technology such as wrapping and weaving of fiber materials, to wrapping of metal materials, longitudinal wrapping of metal strips, metal forming and processing of welding, etc.

(2) The materials used in the manufacture of cable granulator machine are not only of various categories, varieties and specifications, but also of large quantity.  Therefore, the amount of various materials, the amount of preparation, the batch cycle and batch must be verified.  At the same time, as an important part of management, the decomposition, recycling, reuse and waste disposal of waste products should be well managed in material quota and saving.

(3) In the production of cable granulator machine, from the in and out storage of raw materials and various auxiliary materials, the circulation of semi-finished products in each process to the storage and delivery of products, the material flow is large, so it must be reasonably arranged and dynamically managed.


4. There are many special equipment for cable granulator machine

(1) cable granulator machine manufacturing uses special production equipment with process characteristics of the industry to adapt to the structure and performance requirements of cable products, to meet the requirements of continuous large length and high-speed production as much as possible, thus forming a special cable manufacturing equipment cable granulator machine.

(2) The manufacturing process of granulated copper wire is closely related to the development of special equipment and promotes each other. New process requirements promote the generation and development of new special equipment; conversely, the development of new special equipment promotes the promotion and application of new process. Such as drawing, annealing, extrusion series line, physical foaming production line and other special equipment, promote the development and improvement of the manufacturing process of granulated copper wire, improve the product quality and production efficiency of cable.

I hope the introduction of this article will help you to understand the cable granulator machine. Please contact us if you need wire stripping machine ,Radiator Recycling MachineElectrostatic Separator or other wire recycling machinery. 


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